Fulton's all-new VSRT – the company’s radical vertical spiral-rib tubeless steam boiler – has received the Environmental/Sustainability award at the Food Processing Awards 2018.
The awards ceremony, which was held at the DoubleTree by Hilton in Coventry, followed the Appetite for Engineering's food and beverage sector engineering forum.
The VSRT was nominated in the same category as product offerings from two food packaging specialists, with readers of IML Group's Food Processing magazine casting their votes in the run up to the event.
Commenting from the awards ceremony, Fulton managing director Carl Knight says: "We are delighted to have been nominated for, and won, this presitious award. This is the VSRT's first award and recognises the hard work the Fulton team has put in to the VSRT project. It's great that we can now refer to our VSRT as an award-winning steam boiler!"
The VSRT from Fulton – the company’s all-new vertical spiral-rib tubeless steam boiler – already boasts ultra-low NOx emissions and high efficiencies, but now comes with a 10-year “unparalleled” warranty on the pressure vessel, double that of the industry standard.
Commenting for Fulton, sales and marketing manager Leigh Bryan says: “The unique spiral-rib design of the VSRT creates a longer-lasting boiler that we believe will beat the competition in every category of durability so, to put our money where our mouth is, we have decided to include a 10-year warranty on the pressure vessel as standard!”
The patented spiral-rib heat exchanger design – a result of the company’s ‘Pure Technology’ approach to systems engineering – not only allows Fulton to improve boiler efficiency but, with virtually zero thermal stress and a thick-walled construction featuring vertical tubeless design architecture, the VSRT is one of the most durable steam boilers available.
Having introduced its City & Guilds accredited training courses four-and-a-half years ago, Fulton is delighted to announce that, following months of hard work and assessments, its Vertical Tubeless Boiler Operation & Maintenance training course has been certified by the CPD Certification Service as conforming to the continuing professional development principles.
Commenting for Fulton, aftercare and business development manager Jeff Byrne says: "Fulton has always enjoyed promoting the benefits of operator training to its customers and this CPD Certification adds real value to our course offering.”
Having achieved CPD status for its Vertical Steam Boiler Operation & Maintenance course, Fulton is now working towards certification for its VSRT Boiler Operation & Maintenance course which, given the radical design of the boiler, focuses on the VSRT’s use of state-of-the-art controls and technology and looks in-depth at its patented spiral heat exchanger. This all-new boiler design has emerged from Fulton’s adoption and implementation of its Pure Technology approach, an initiative that resulted in a world-first design that is durable, long-lasting and boasts the highest efficiencies and ultra-low NOx emissions as standard.
In this article, Carl Knight, managing director of heat transfer specialist Fulton, looks at the Medium Combustion Plant Directive (MCPD).
The list of applications for high quality, dry steam is almost endless. However, while many steam boilers are extremely robust, they are based on old or ageing technology and often inefficient. As a result, and in an effort to make them more efficient, many manufacturers have simply fitted modulating burners and bolt on economisers in an attempt to improve both steam output and efficiency. But for how long can boiler manufacturers simply keep reinventing the wheel when new legislation is knocking on the door and only likely to become more stringent over time?
In December 2017, the Medium Combustion Plant Directive (MCPD) was introduced to improve air quality by controlling emissions to air on all types of generators. It becomes effective on new installations from December 2018 and, depending on size, existing plant in 2025 and 2030.
The all-new gas-fired, vertical spiral-rib tubeless steam boiler from Fulton, the VSRT, is the first range to emerge from the company's new 'PURE Technology' approach, an initiative that has resulted in a world-first design that is durable, long-lasting and boasts the highest efficiencies and ultra-low NOx emissions as standard.
By adopting a systems-engineering approach to design and implementing PURE Technology - the result of a clean-slate design approach that combines new people with new skills bringing a new approach to the design and optimisation of heat transfer solutions - Fulton's VSRT radically challenges the heat transfer and mechanical design principles of traditional steam boilers. It is also claimed by the company to be the most radical change to vertical steam boiler design since Fulton pioneered the vertical tubeless boiler in 1949 and, for the right application, a worthy successor to the company's renowned J Series.
Commenting for Fulton, sales and marketing manager Leigh Bryan says: "To meet ever-more stringent industry and environmental standards, our PURE Technology approach looks to enhance heat transfer, provide class-leading efficiencies, improve steam quality and reduce NOx emissions. So rather than improve existing products to achieve these goals, PURE Technology radically challenges conventional boiler design by engineering solutions that are fit-for-purpose and applications."
Leading heat transfer specialist, Fulton Limited, has supplied a skid-mounted horizontal boiler solution to American Pan UK, a leading supplier of industrial bakeware and pan maintenance services to Europe’s bakery market.
American Pan UK’s cleaning methods and coatings prolong baking pan life and restore optimal performance, with the company perfecting its process for cleaning and recoating baking pans over 40 years and serving some of the world’s largest and most demanding bakeries.
Baking pans are refurbished by supermarket bakeries and industrial bakeries but, over a period of use, they become caked in carbon and flour residue and the release qualities of the non-stick coating starts to diminish. The American Pan UK process starts by soaking the pans for 12/24 hours in heated low volatility organic solvent. From here, the soaked pans go through a series a hot and cold rinses and conditioning tanks, before a new non-stick is applied and the pans returned to the bakeries.
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