Refood’s state-of-the-art anaerobic digestion plant in Widnes is a first-class recycling technology alternative. Diverting food waste from landfill, Refood is a trusted choice when converting commercial business food waste into green energy. In 2013, heat transfer specialist Fulton successfully tendered for the supply of a packaged hot water boiler system consisting of 12 FHE-250 modular hot water boilers for the Widnes site.
Commenting on the decision making process, Shane Murray, group project manager for Saria (Refood’s parent company) says: “Fulton presented a solution to provide multiple small hot water boilers which, additionally, gave us spare capacity during scheduled maintenance or if one of the boilers malfunctioned. The Fulton design was also considerably better than anything we saw from their competitors.”
Commercial food waste delivered to the Refood site is processed through an anaerobic digester, a natural method that – working in a similar way to a compost heap but on an industrial scale and in the absence of oxygen – biologically breaks down food material to produce biogas. Once the biogas is upgraded to the standard required, it is then injected back into the national grid.
Set in 700 acres of glorious, unspoilt Hertfordshire countryside, Tewin Bury Farm Hotel features a series of barns and 17th Century outbuildings converted to a bar, restaurant and bedrooms and providing a venue for residents, non-residents, weddings and corporate hospitality events.
In 2012, and with a laundry bill that was approaching £80,000 a year, owner/operator Vaughan Williams decided it was time to take control and began to investigate operating his own on-site laundry. He quickly found himself being directed to heat transfer specialist Fulton and discussing his requirements for steam.
Commenting on the decision-making process, Vaughan Williams says: “We don’t have a suitable electricity supply at the site to run an all-electric laundry system, so opted for an oil-fired solution. I did a lot of research into similar hotel laundries, visited numerous sites and discussed the options with several laundry-based installers – and everything pointed towards specifying steam, provided by a Fulton boiler.”
Heat transfer specialist Fulton celebrated its move to a new £3.5 million, 43,000 sq. ft. Bristol-basedheadquarters recently and was joined by over 60 customers, suppliers and dignitaries, including US-based owners Ronald and Bram Palm and Honorary President of the Combustion Engineers Association (CEA) – and lover of all things steam – Pete Waterman.
In his speech, Pete Waterman welcomed Fulton’s decision to bring the manufacturing of its larger boiler pressure vessels for UK and Export markets from Fulton’s facility in China to Bristol, at a time when many manufacturers are doing the opposite. Despite the many local, national and international obstacles Fulton faced, he also praised the company for maintaining its presence in Bristol and protecting the jobs of local people.
Bristol-based heat transfer specialist Fulton has supplied Prysmian Group’s Bishopstoke facility a skid-mounted electric boiler and ancillaries, steam from which is being used to cure the insulation applied to the company’s electric cables.
Commenting on the process, Prysmian’s Nicolas Chevaux explains that curing is used to strengthen and increase the heat resistance of the insulation. “Without the process, the insulation would have a lower temperat ure resistance and hence the cable would have a lower current rating.”
Fulton's move to new Bristol-based facility will see pressure vessel manufacturing return to the UK
Heat transfer specialist Fulton Limited is moving to a new 43,000 sq. ft. Bristol-based headquarters on Monday, 3 June 2013.
The Fulton name has been synonymous with steam since 1949 when the company introduced the vertical tubeless steam boiler in the USA. The UK company, which was founded in Bristol in 1966, is now established as a leading manufacturer of thermal heat transfer systems for applications such as water heating, steam sterilisation and processing.
Formed in 1986, DGI is one of the largest insulation specialists in the UK and has, since 2005, been manufacturing its own cavity wall bead at its Worcester-based Thermabead facility, where the first Fulton skid-mounted steam boiler system – the 30J model - was installed.
With business growing rapidly thanks to government improvement grants for energy-saving home insulation and DGI winning support to promote the only programme able to offer a 20% more efficient carbon-saver bead, the company quickly expanded its installer and processing divisions and now has a manufacturing plant in Manchester (using the first of the 40J-based boiler systems), with a third facility – known as ‘Project X’ – currently in the planning stages.